Quality Assurance
Raw Material Sourcing
- Supplier Verification: Conduct a thorough evaluation of all suppliers to ensure they meet our quality and sustainability standards.
- Inspection at Source: Check the freshness, size, and quality of fish at the point of sourcing using predefined parameters.
- Traceability: Maintain detailed records of the origin and batch information for all incoming raw materials.
Handling and Storage
- Temperature Control: Use temperature-controlled vehicles and facilities to maintain optimal conditions during transportation and storage (below -18°C for frozen fish).
- Hygiene Standards: Implement strict hygiene protocols for staff, equipment, and storage areas to prevent contamination.
- First-In, First-Out (FIFO): Use FIFO inventory management to ensure older stock is processed first.
Processing Procedures
- Sanitation Protocols: Clean and sanitize all equipment and processing areas before and after each batch.
- Quality Checks: Inspect fish during processing for size, texture, and appearance, removing any substandard items.
- Standardized Procedures: Follow predefined processing methods for filleting, scaling, freezing, and packaging to ensure consistency.
Freezing and Packaging
- Blast Freezing: Use blast freezing technology to lock in freshness and maintain quality.
- Packaging Integrity: Use food-grade, vacuum-sealed packaging to prevent contamination and ensure product safety.
- Labeling Standards: Clearly label all packages with product details, including batch numbers, expiry dates, and storage instructions.
Quality Testing
- Microbiological Testing: Conduct regular tests of the products in a government owned and accredited laboratory, to ensure food safety.
- Sensory Evaluation: Perform inspection through metal detector, visual, smell, and taste tests to confirm product quality before dispatch.
Compliance and Certification
- Regulatory Compliance: Adhere to local and international food safety standards, including HACCP, FDA, and EU regulations.
- Certifications: Obtain and maintain certifications such as ISO 22000, ISO 9001, ISO 14001, Halal Certifications.
Training and Development
- Employee Training: Regularly train staff on hygiene practices, quality standards, and operational procedures.
- Continuous Improvement: Encourage feedback from employees and stakeholders to improve QA processes.
Have Queries?
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